STRAPPED
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This Customer car, was built by New Dimensions. The author of this article had a huge smile on his face after the first step on the throttle, and it stayed there the whole day. Check out the full article for details. When this went to print, ND was still hard at work making additional modifications on this customer car. The exterior was re-vamped and it made its debut at our 12th Annual Charity Auto Show on May 23rd 2004, you can see some updated pictures at bottom of article.

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Press: European Car
Date: July 2004
Location: Page 46-48

This Article is available online for refrence only, text and images are property of the original printed articles source listed.

STRAPPED
Turbocharged VR6 Magnum GTI

Author Les Bidrawn

He was a German Naval officer on the WWII frigate Der Strum, and his name was Kessler. His ship was a fairly unassuming piece, smallish but stout in beam. It was certainly not as fearsome as the Bismarck, which may have been why it was so deadly. Kessler would disguise his ship as a simple merchant vessel, and when British boats approached, it would shed the cover and blow them from the water. All told, he sent some 15 ships to the bottom, far more than did the Bismarck.

ND pic from shoot This GTI, much like Der Strum, is an unassuming machine but packs a deadly punch. Beneath the hood lies VW's vaunted 24V VR6 engine, augmented with HPA's Stage III turbo system featuring a single Garrett compressor supported by a host of additional mods. After it was securely strapped to Vishnu Tuning's Dyno Dynamics dynamometer, the Golf made an impressive 275 whp and even more torque. We also brought an unmolested 24V GTI to the party, figuring it would be a good idea to get a baseline and see how far the car had progressed. During its three successive runs, the GTI made 157 whp at 6400 rpm and 161 lb-ft of twist at 3300 rpm. Do the math. The delta is considerable.

Word has it the Australian-built Dyno Dynamics unit is one of the best dynamometers in the world, better than even the MAHA. However, it has been known to measure 15% less than a standard Mustang or Dynojet. Given that adjustment, this pits the turbocharged Golf right at 300 whp. Not bad for your basic commuter vehicle.

ND pic from shoot This particular car belongs to a loyal customer of New Dimensions. Blessed with formidable monetary resources (and an M5 as a daily driver), the owner gave Mike at New Dimensions a simple request: Make it fast. And over a year's time, the New Dimensions crew did just that.

The GTI has been equipped with what HPA calls its Grass Roots Turbo Kit, a basic forced-induction turbo system designed for the beginner enthusiast. The program is comprised of HPA's proprietary cast exhaust manifold, a T3/T4 Garrett turbocharger, 60mm downpipe, oil and coolant feed/return lines, a side-mounted intercooler, uprated fuel-pressure regulator, HPA's proprietary head spacer plate, in-line fuel pump, powdercoated boost pipes and a retuned ECU.

In its basic form, the Grass Roots system reduces compression to 8.1:1 and produces 13 psi. Claimed output is 300 bhp. With an MSRP of $3,875 and installation time of 12 to 15 hours, the HPA system offers an exceptional power-to-money ratio. But, like most power-hungry VW enthusiasts, the owner of this car asked that it leap from Stage I to something like Stage 3.5 or maybe 3.9. After a year in New Dimensions' facility, the owner's initial modest investment rose to around 12 grand. We would have liked to test HPA's Grassroots Turbo System right off the shelf-no such luck. I imagine its claimed 300 bhp is estimated from the crank-in lieu of an independent dyno run, it will remain just that, a claim.

ND pic from shoot, Smoke Signals Scattered amid the pristine countryside of northern California are miles of serpentine pavement, perfect for a shakedown run. As an open stretch came into view, I eased onto the throttle-and held on. At 3200 rpm, the boost comes on with all the finesse of a WWF body slam. Despite the great work of the Quaife limited-slip differential, this VW lit up the tires in the first four gears to the extent that we attracted the attention of the local heat, who responded to our smoke signals.

"Y'all are done here, RIGHT?" said Mr. CHP. "Yes, sir…we've got just a few traction issues," I replied "I guess so. Now go do this somewhere else, somewhere I can't see you."

A look at the dyno chart reveals an engine that realizes its full torque in a very small rev window, less than two grand. It means the car has something of an "on-off" feel: You're either accelerating like a madman or panic braking. Moreover, when the car rockets forward, it actually causes your foot to slam into the accelerator pedal. I guess you could say the car has too much power. I suppose there are worse problems. A more skilled driver could have made the car perform better, but he wasn't with me that day. On long sweepers, the car would come into full boost mid-turn and threaten to fly into outer space. On long straights, however, this car is a king. The sheer grunt of its forward thrust is worth the price of admission.

In addition to the aforementioned parts of the Grassroots system, HPA's Stage III system includes a larger 70mm downpipe, race cats, a cast proprietary intake manifold, high-flow injectors and MAF, a reprogrammed ECU, in-line high-flow fuel pump, and race-grade connecting rod bearings.

European car pic scan New Dimensions took development even further, equipping the engine with Neuspeed's 24V power pulleys, an RS4 MAF housing, ceramic heat barriers, an Aquamist ID water-injection system, Jetex 2.75 cat-back exhaust, Apexi AVCR boost controller, and a GFB Stealth pressure relief valve. In ND's fully equipped R&D facility, the head and intake manifold received an intensive port and polish job.

The suspension has been massaged to include KW Variant II coilovers, augmented with larger Neuspeed sway bars measuring 25mm front and 28mm rear. The car also includes Stoptech's big binders up front, a wise move as this vehicle really needs them. The rear brakes were upgraded to 337 spec units. Rolling stock is comprised of SSR's 7.5x18-in. wheels and Bridgestone S-03 rubber measuring the standard 225/40-18.

The cabin features R32 bits, including the steering wheel, pedals and assorted trim. The overall look is very O.E., very correct.

I would have preferred driving this car on a track with lots of run-off. Although the suspension and brakes provided terrific control, its incredible thrust meant planning three turns ahead. That's not a good way to drive on public roadways. Ideally, I'd take this engine package and place it within the R32. Its stout chassis was built to harness such power-maybe even more.

The Technical Side
European car Dyno scan HPA and New Dimensions have worked together to assemble a truly ferocious turbo kit for an already potent car. The words "overkill" come to mind with the amount of power that the two front wheels need to pit down. But that's what tuners do to showcase their technology. In all respects, the so-called Stage 3.9 kit (according to the Bidrawn scale) is well thought out and carries all the components that are needed to allow this 24V to survive 300+ whp.

It is hard to evaluate a "grassroots" turbo kit when there has been thousands of dollars worth of additional hardware added onto it. So this evaluation is more relevant to the Stage III+ kit that we tested. What was evident under the hood was the prototype nature of this kit, minor details that make a kit survivable in a real-world driving situation still needed to be sorted out. To begin, the nature of the MKIV chassis makes packing a 24V VR6 into the engine bay already a difficult task. Add the turbo hardware and all the plumbing to direct pressurized air from the rear of the engine, near the firewall, to the twin intercoolers, then into the custom intake manifold, and you have a true challenge. Nonetheless, HGP and HPA have managed to do just that.

Visible from the top of the engine bay was a good amount of turbo plumbing using flexible silicon piping, which allows many of the components an extreme degree of freedom. Though this is not indicative of the intercooler plumbing, I am also wary of what sits behind the bumper. These issues all will be addressed when full production and perhaps better formed hard pipes are used.

What was of interest was the GFB Stealth Diverter/blow-off valve. This valve is a well-constructed billet piece that allows the user to adjust the amount of blow-off air that is vented to the atmosphere and how much is returned into the metered air system. Though not necessarily the correct way of compensation, this device allows the system to stay moderately happy and not cause stumbles of confuse the ECU into a limp-home mode, while keeping that loud blow-off sound.

Finally, there is the issue of tuning. Though the car ran competently, there was still more drivability tuning desired in addition to boost controller tuning and fuel compensation when the Aquamist system is active.

This kit carries a lot of potential and with further refinement should be an awesome offering, which might suggest the quality of the Grass Roots kit.

   
UPDATED PICTURES June 14, 2004
   
NEW Dimensions - European Performance Specialist
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